2004 Toyota Hilux MOT pass rate, common failures & what to check

In 2025, 54.1% of Toyota Hilux cars first used in 2004 passed their MOT first time, against 57.8% for all cars first used in 2004. Across 4,063 Hilux first tests from 2023 to 2025, the most common failure areas were lamps and electrical equipment, brakes and body, chassis and structure.

This page analyses first MOT tests for Toyota Hilux cars first used in 2004 (all trims grouped): 2021 to 2025 for the pass-rate trend, and 2023 to 2025 for the failure and advisory analysis — plus what is worth checking before you buy one.

Data: DVSA anonymised MOT tests to December 2025 · Calculated by SortedCars · Updated October 2026

Passed first time, 2025
54.1%
of 1,208 first tests; all cars first used in 2004: 57.8%. Fixed-at-the-test counts as a fail
Tests analysed
4,063
first tests, 2023–2025; 1,208 in 2025
Clean pass, 2025
19.8%
of 1,208 first tests in 2025, passed with no advisory and no minor defect recorded
Typical mileage, tested in 2025
151,500
middle half: 113,500–194,000 miles; all cars first used in 2004: 103,500

How the 2004 Toyota Hilux MOT pass rate has changed

Share of first tests passed in each year, Hilux cars first used in 2004 against all cars first used in 2004 (any make or fuel; not adjusted for mileage, fuel or use). In 2025 the Hilux figure was 3.7 points lower.

2004 HiluxAll cars first used in 2004
50%60%20212022202320242025Test year (first tests)All cars first used in 2004, test year 2021: 53.9%All cars first used in 2004, test year 2022: 55.2%All cars first used in 2004, test year 2023: 56%All cars first used in 2004, test year 2024: 56.4%All cars first used in 2004, test year 2025: 57.8%2004 Hilux, test year 2021: 54.3%2004 Hilux, test year 2022: 55.2%2004 Hilux, test year 2023: 57.5%2004 Hilux, test year 2024: 55.9%2004 Hilux, test year 2025: 54.1%57.8%54.1%
View this chart as a table
Test year2004 HiluxAll cars first used 2004Hilux first tests
202154.3%53.9%1,864
202255.2%55.2%1,747
202357.5%56.0%1,543
202455.9%56.4%1,312
202554.1%57.8%1,208

Common 2004 Toyota Hilux MOT failures

Share of the 1,790 failed first tests (2023–2025) with at least one failure in each area. A test can fail in more than one area, so the shares add up to more than 100%.

Lamps, reflectors and electrical equipment53.5%
Brakes44.1%
Body, chassis, structure41.6%
Suspension39.1%
Visibility15.9%
Steering15.7%
Noise, emissions and leaks7.9%
Tyres7.2%

Most common failure items

DVSA failure itemShare of failed first testsTests
Rear fog lamp: not working21.6%387
Position lamp: not working13.6%244
Drive shaft joints: constant velocity boot split or insecure, no longer prevents the ingress of dirt11.4%204
Component mounting prescribed areas: prescribed area excessively corroded significantly reducing structural strength11.2%201
Parking brake efficiency (sp): efficiency below requirements9.2%165

Item names are DVSA’s own wording. 2023–2025 combined.

What to check on a 2004 Toyota Hilux before buying

The three areas where failed first tests most often had a fault, 2023–2025.

  1. Lamps and electrics. Ask someone to watch while you work the brake lights, indicators, sidelights, dipped and main beam, and the number-plate lamps.
  2. Brakes. Worth looking at the discs and pads through the wheel spokes for scoring and a worn lip, and noticing on the test drive whether the car pulls to one side or the pedal feels long.
  3. Body and underside. Worth looking underneath with a torch at the sills, floor and mountings for corrosion, and at the rubber boots on the drive shafts for splits.

Common 2004 Toyota Hilux MOT advisories

Advisories are points the tester noted that did not fail the car. Most common on 2004 Hilux cars, as a share of all 4,063 first tests, 2023–2025.

DVSA advisory itemShare of first testsTests
Rigid brake pipes: corroded, covered in grease or other material20.1%818
Wheel bearings: has slight play14.9%607
Tread depth: worn close to legal limit/worn on edge9.2%373
Chassis condition: is corroded but structural rigidity is not significantly reduced9.1%370
Exhaust system: has a minor leak of exhaust gases8.5%347

Questions about the 2004 Toyota Hilux MOT

What is the MOT pass rate of a 2004 Toyota Hilux?

In 2025, 54.1% of Hilux cars first used in 2004 passed their MOT first time, against 57.8% for all cars first used in 2004. A car fixed during the test counts as a fail.

What does a 2004 Hilux most often fail its MOT on?

Lamps and electrical equipment (in 53.5% of failed first tests, 2023–2025), brakes (44.1%) and body, chassis and structure (41.6%). The single most common item was “Rear fog lamp: not working” (21.6%).

How often does a 2004 Toyota Hilux fail its MOT?

In 2025, 45.9% of first tests on Hilux cars first used in 2004 did not pass first time: 39.5% failed, and a further 6.5% had a fault fixed during the test (counted as a fail here). Across 2023–2025, 1,790 of 4,063 first tests did not pass first time.

What are the most common 2004 Toyota Hilux MOT advisories?

“Rigid brake pipes: corroded, covered in grease or other material” (on 20.1% of first tests, 2023–2025), “Wheel bearings: has slight play” (14.9%), “Tread depth: worn close to legal limit/worn on edge” (9.2%), “Chassis condition: is corroded but structural rigidity is not significantly reduced” (9.1%) and “Exhaust system: has a minor leak of exhaust gases” (8.5%).

Is a 2004 Toyota Hilux reliable?

An MOT pass rate shows what failed at the test, not how reliable a car is. For this group of cars the first-time pass rate went from 54.3% in 2021 to 54.1% in 2025. For one particular car, its own MOT history matters more than the average.

Other cars first used in 2004

The most-tested cars from the same year. Each page uses the same method.

2004 Ford Fiesta MOT statistics · 2004 MINI Hatch MOT statistics · 2004 Ford Focus MOT statistics · 2004 Toyota Yaris MOT statistics · 2004 Volkswagen Polo MOT statistics

How the 2004 Toyota Hilux MOT data is calculated

Every number on this page is calculated by SortedCars from DVSA’s anonymised MOT test data for Great Britain, 2021–2025. “2004 Hilux” means a Toyota Hilux whose date of first use falls in 2004 (53, 04 and 54 plates), all trims grouped. Class 4 vehicles, first tests only — retests are not counted. Pass rate = passed ÷ all first tests; a car with a fault fixed during the test (PRS) counts as a fail. Our national first-test pass rate matches DVSA’s published figure (table DVSA/MOT/01) to within 0.04 points in every year. Clean pass = passed with no advisory and no minor defect recorded. Mileage is the reading recorded at the test. Comparisons are with all cars first used in 2004, any make or fuel, and are not adjusted for mileage, fuel or use. Failure and advisory item names are DVSA’s own wording. No figure is shown for fewer than 500 tests; an item is shown only if it appears on at least 50 tests and 1% of the base. Pass rates describe a group of cars, not one car: a well-kept example can pass and a neglected one can fail. This page is general information, not advice about any particular vehicle; always have a used car inspected before you buy. SortedCars is not affiliated with or endorsed by DVSA. You can check any car’s MOT history free on the official service: gov.uk/check-mot-history. Contains public sector information licensed under the Open Government Licence v3.0.